Dewalt 735 Planer Manual: A Comprehensive Guide
This comprehensive guide unlocks the secrets of the Dewalt DW735, offering step-by-step instructions for setup, operation, and maintenance, ensuring masterful control.
The Dewalt DW735 is a robust and reliable 13-inch thickness planer, designed for both professional woodworkers and serious DIY enthusiasts. This powerful tool delivers exceptional performance, enabling precise and consistent material removal for a smooth, refined finish. It’s known for its two-speed feed rates, allowing adaptation to various wood types and project demands.
Understanding its capabilities and adhering to the provided manual is crucial for safe and effective operation. This guide will empower you to maximize the DW735’s potential, achieving professional-quality results with confidence. Proper usage ensures longevity and minimizes potential risks.
Understanding the Manual’s Importance
The Dewalt DW735 manual isn’t merely a collection of instructions; it’s your key to unlocking the planer’s full potential and ensuring safe operation. Ignoring the manual increases the risk of injury, damage to the tool, and subpar results. It details critical safety precautions, component identification, and proper operating procedures.
Familiarizing yourself with the manual before initial use is paramount. It clarifies warning symbols, explains maintenance schedules, and provides troubleshooting guidance. Following these instructions guarantees optimal performance and extends the lifespan of your DW735, safeguarding your investment and projects.
Safety Precautions
Prioritize safety when operating the Dewalt DW735. Always read the manual to reduce the risk of electric shock, fire, or serious injury. Wear appropriate eye and dust protection. Keep hands clear of the cutting area, and never force the planer. Ensure the work piece is securely supported.
Store the planer out of reach of children and unauthorized users. Disconnect the power cord before making adjustments or changing blades. Be aware of kickback potential and maintain a firm grip. Heed all danger and warning symbols detailed within the instruction manual for safe operation.
General Power Tool Safety Warnings
Always maintain a clean and well-lit work area. Avoid operating power tools in damp or explosive environments. Keep bystanders away from the work area. Inspect power cords regularly for damage and never use a tool with a frayed cord. Use appropriate personal protective equipment, including safety glasses and dust masks.
Never remove safety guards or defeat interlock mechanisms. Disconnect power tools from the power source before making adjustments, changing accessories, or performing maintenance. Avoid awkward hand positions that could lead to loss of control. Store idle tools securely.
Specific DW735 Safety Instructions
Always read the complete instruction manual before operating the DW735 planer. Ensure the planer is securely mounted or supported before use. Keep hands clear of the infeed and outfeed tables during operation. Never feed material too quickly or force it through the planer. Avoid planing warped or twisted lumber.
Inspect the blades regularly for sharpness and damage. Disconnect the power before changing blades or performing any maintenance. Never operate the planer without the dust collection system properly connected. Be aware of kickback potential and maintain a firm grip.
Planer Components and Features
Explore the DW735’s key parts – from the cutterhead to infeed/outfeed tables – and detailed features designed for precision and efficient wood processing.
Identifying Key Parts
Understanding the DW735’s anatomy is crucial for effective operation and maintenance. Key components include the robust cutterhead, responsible for the planing action, and the easily adjustable infeed and outfeed tables, ensuring smooth material flow. The depth adjustment crank allows precise control over cut depth.
Familiarize yourself with the motor housing, belt, and base. Locate the dust port for efficient chip collection, and the on/off switch for safe operation. The feed rollers grip the wood, propelling it through the planer. Recognizing these parts facilitates troubleshooting and proper usage, maximizing the tool’s lifespan and performance.
Detailed Feature Breakdown
The Dewalt DW735 boasts several key features enhancing usability and precision. Its powerful motor delivers consistent planing performance across various wood types. The two-speed feed rate allows adaptation to different materials and desired finishes. The infeed and outfeed tables provide ample support for longer workpieces.
A four-post carriage ensures stability and accurate cuts. The depth adjustment mechanism offers incremental control, while the dust collection port minimizes workspace mess. These features combine to create a versatile and reliable planer, suitable for both hobbyists and professionals seeking quality results.
Technical Specifications
The Dewalt DW735 planer features a 13-inch width capacity, ideal for a range of projects. Its motor delivers 15 amps of power, driving a maximum RPM of 10,000. Minimum and maximum depth of cut are 1/32 and 3/32 inches respectively. The feed rate options include 8 and 16 feet per minute.
The planer weighs approximately 80 pounds, offering stability during operation. Dust port size is 1 ¼ inches, compatible with standard dust collection systems. Overall dimensions are 36.5 x 19.5 x 14.25 inches, providing a compact footprint for workshop integration.
Setup and Assembly
Begin with unboxing and inspecting all components, then carefully attach the infeed and outfeed tables, followed by connecting the dust collection system for optimal use.
Unboxing and Initial Inspection
Carefully unpack your Dewalt DW735 planer, ensuring all components are present. Verify the planer itself, infeed and outfeed tables, dust port adapter, blade key, and this manual are included. Inspect for any shipping damage – dents, scratches, or broken parts.
Immediately report any damage to the retailer. Before proceeding, confirm the voltage and frequency on the planer’s data plate match your power supply. Do not discard the packaging until you’re satisfied with the planer’s condition. A thorough initial inspection prevents issues later, guaranteeing a smooth setup and operation. Retain all documentation for warranty purposes.
Attaching the Infeed and Outfeed Tables
Before attaching the tables, carefully read the manual’s instructions to avoid personal injury and damage to the planer. Align the infeed and outfeed tables with the corresponding mounting points on the planer’s base. Securely fasten them using the provided hardware – typically bolts and washers;
Ensure the tables are firmly attached and level. Proper alignment is crucial for smooth material flow and accurate planing. Double-check all connections before operation. Failure to heed these warnings may result in instability during use, potentially leading to accidents or subpar results.
Dust Collection System Setup
Effective dust collection is vital when operating the DW735. Connect a shop vacuum or dust collector to the planer’s dust port using a suitable hose. Ensure a tight seal to maximize suction and minimize dust escape. The manual details compatible hose diameters and connection methods.
Regularly empty the dust collector to maintain optimal performance. A clogged system reduces efficiency and can overheat the motor. Proper dust control improves visibility, reduces cleanup, and protects your respiratory health. Always disconnect the power before servicing the dust collection system.
Operating Instructions
Before operation, always read the manual and wear safety glasses. Power on, check adjustments, and control feed rate for optimal planing results.
Powering On and Initial Checks
Before initiating operation, ensure the planer is securely positioned on a stable surface; Connect the power cord to a grounded outlet, verifying voltage compatibility. Always inspect the blades for sharpness and proper installation – a dull blade impacts performance. Confirm the infeed and outfeed tables are firmly attached and aligned.
Prior to switching on, double-check that the dust collection system is correctly connected to minimize airborne particles. Perform a no-load test, briefly powering on the planer to listen for any unusual noises or vibrations. Finally, always wear appropriate safety gear, including eye and dust protection, before commencing any planing tasks. These initial checks are crucial for safe and efficient operation.
Adjusting the Cutting Depth
Precise depth adjustment is vital for achieving desired results. Locate the depth adjustment crank on the front of the DW735. Each rotation incrementally alters the cutting depth; smaller adjustments yield finer control. Begin with a shallow cut – typically 1/32 inch – to avoid stressing the motor and ensure a smooth finish.
Observe the depth scale as you rotate the crank, noting the corresponding measurement. For thicker stock removal, gradually increase the depth in multiple passes, rather than attempting a single, deep cut. Regularly check the planed surface to verify accuracy and prevent over-planing. Remember to lock the crank after each adjustment.
Feed Rate Control
Controlling the feed rate significantly impacts planing quality. The DW735 doesn’t have variable speed control; feed rate is managed by the operator’s pushing speed. A slower, more deliberate feed rate results in a finer finish and reduces strain on the motor, especially with hardwoods.
Conversely, a faster feed rate removes material more quickly but may lead to tear-out or an uneven surface. Listen to the motor; if it sounds strained, slow down. Practice finding the optimal balance between speed and finish for different wood types and thicknesses; Consistent pressure ensures uniform results.
Planing Techniques
Achieving optimal results with the DW735 requires understanding grain direction. Planing with the grain produces a smoother finish and minimizes tear-out, ideal for most applications. However, planing against the grain can be necessary for removing imperfections or achieving a perfectly flat surface.
When planing against the grain, reduce the cutting depth and feed rate to prevent chipping. Multiple shallow passes are preferable to a single deep cut. Always support the workpiece adequately to avoid vibration and ensure consistent pressure throughout the planing process for best results.
Planing with the Grain
Planing with the grain is the preferred method for most woodworking projects using the DW735. This technique follows the wood’s natural fiber direction, resulting in a significantly smoother surface and minimizing the risk of tear-out. It allows for deeper cuts and faster feed rates compared to planing against the grain.
Ensure consistent feed pressure and support the workpiece fully. Observe the wood shavings; long, continuous shavings indicate successful planing with the grain. Adjust the cutting depth incrementally for optimal material removal and a flawless finish. This method preserves wood integrity.
Planing Against the Grain
Planing against the grain requires a more delicate approach with the Dewalt DW735. This technique involves cutting across the wood fibers, increasing the likelihood of tear-out and a rougher surface. Reduce the cutting depth significantly – very shallow passes are crucial. Employ a slower feed rate to allow the blades to shear the fibers cleanly.
Support the workpiece firmly to prevent vibration. Inspect the shavings frequently; short, splintered shavings indicate you’re pushing the limits. This method is best reserved for final smoothing or when grain direction is unavoidable.
Maintenance and Troubleshooting
Regular maintenance—blade sharpening, belt checks, and addressing common issues—ensures optimal performance and longevity of your Dewalt DW735 planer.
Blade Sharpening and Replacement
Maintaining a sharp blade is crucial for clean, efficient planing. Dull blades cause tear-out and require more power. Regularly inspect the blade for nicks or dullness. Sharpening can be done with specialized planer blade sharpening tools, or you can opt for professional sharpening services.
When replacement is necessary, always use Dewalt-approved blades to ensure proper fit and performance. Disconnect the power source before attempting any blade changes. Carefully follow the instructions in the manual for safe removal and installation, paying close attention to blade orientation. A properly installed blade guarantees smooth operation and accurate cuts.
Belt Maintenance
The DW735 utilizes a belt to drive the cutterhead, and proper belt maintenance is vital for consistent performance. Regularly inspect the belt for wear, cracks, or stretching. A loose or damaged belt will slip, reducing cutting power and potentially causing damage to the motor.
Adjusting belt tension is straightforward, following the guidelines in the manual. Ensure the belt is taut but not overly tight. Replacement should be done with a Dewalt-approved belt. Always disconnect the power before any belt adjustments or replacements. A well-maintained belt ensures efficient power transfer and prolongs the life of your planer.
Troubleshooting Common Issues
Encountering problems with your DW735? Common issues include the planer not starting – check the power cord, breaker, and ensure the motor overload protection hasn’t tripped. Uneven planing often stems from dull blades, incorrect depth settings, or an uneven feed rate. Always consult the manual for detailed diagnostics.
Addressing these issues promptly prevents further damage. Regularly inspect and sharpen blades. Verify the infeed and outfeed tables are properly aligned. If problems persist, refer to the Dewalt support resources or a qualified technician for assistance. Prioritize safety during troubleshooting.
Planer Not Starting
If your DW735 fails to power on, begin with the simplest checks. Ensure the power cord is securely connected to a functioning outlet. Verify the circuit breaker hasn’t tripped or the fuse blown. Examine the motor overload protection; it may require resetting after extended use.
Further investigation involves checking the on/off switch for proper operation. If these steps don’t resolve the issue, consult the detailed troubleshooting section within the manual. Avoid disassembling the planer yourself; contact Dewalt support or a qualified technician for complex repairs.
Uneven Planing
Experiencing uneven planing with your DW735? First, confirm the blades are sharp and properly installed. Dull or incorrectly set blades are a primary cause. Ensure the infeed and outfeed tables are level and securely attached, as misalignment impacts results.
Check the feed rate; too fast a rate can lead to uneven cuts. Also, verify the material is flat and free of knots or defects. Refer to the manual’s section on planing with and against the grain for optimal techniques. If issues persist, blade replacement or professional servicing may be necessary.
Cleaning and Storage
Proper cleaning and storage are crucial for maintaining your Dewalt DW735’s performance. After each use, disconnect the power and thoroughly remove dust and debris from the infeed/outfeed tables, cutterhead, and dust port. A vacuum is ideal for this.
Periodically clean the exterior with a damp cloth. Store the planer in a dry, secure location, out of reach of children. Protect it from moisture and extreme temperatures. Regularly inspect belts for wear and tear during storage, ensuring they are ready for the next project.
Understanding the Manual Symbols
Decoding symbols and warning labels is vital for safe operation; the manual clearly explains each, highlighting potential dangers and preventative measures for the DW735.
Decoding Safety Symbols
The Dewalt DW735 manual utilizes standardized safety symbols to immediately alert users to potential hazards. A “DANGER” symbol signifies an imminently hazardous situation, potentially leading to severe injury or death if not avoided. “WARNING” indicates a hazardous situation that could result in serious injury, demanding caution.
Symbols also represent specific dangers, like electrical shock risks (lightning bolt), moving parts (gears), and the necessity for personal protective equipment – eye protection and dust masks are frequently indicated. Understanding these visual cues is paramount before operating the planer. Ignoring these symbols and associated instructions dramatically increases the risk of accidents and damage to the tool.
Interpreting Warning Labels
Dewalt DW735 warning labels provide crucial safety information beyond the standardized symbols. These labels explicitly detail potential hazards, such as kickback risks, flying debris, and electrical dangers. Carefully read all labels before each use, paying close attention to instructions regarding proper hand positioning and the use of personal protective equipment.
Labels also emphasize the importance of disconnecting the power source before performing maintenance, like blade changes. Ignoring these warnings can lead to serious injury. The manual reinforces these label instructions, providing detailed explanations and preventative measures. Always keep labels clean and legible for optimal safety awareness.
Downloading the Manual
Access the official Dewalt DW735 manual via their dedicated service website, offering a convenient PDF download for easy reference and offline accessibility.
Official Dewalt Website Link
For the most current and official version of the Dewalt DW735 planer manual, visit the Dewalt website directly. This ensures you have the latest safety information, operating instructions, and parts diagrams. Navigating to Dewalt’s support section and searching for “DW735” will quickly locate the downloadable PDF.
The official link provides a secure source, avoiding potentially outdated or inaccurate information found on third-party sites. Dewalt frequently updates manuals to reflect improvements and address user feedback. Always prioritize the manufacturer’s documentation for optimal performance and safety when using your planer. This direct access guarantees a reliable resource.
PDF Manual Availability
A readily accessible PDF version of the Dewalt DW735 planer manual is available for download, offering convenient offline access to crucial information. This digital format allows users to easily search for specific topics, print relevant sections, or view the manual on various devices.
Downloading the PDF eliminates the need for a constant internet connection while working in the workshop. Several websites host the manual, but prioritizing the official Dewalt link ensures authenticity and the latest revisions. Having a digital copy readily available streamlines troubleshooting and ensures safe operation of your planer.
Warranty Information
Dewalt provides warranty coverage for the DW735 planer, protecting against manufacturing defects. Understanding claim procedures is vital for efficient service and repair options.
Dewalt Warranty Coverage
Dewalt stands behind the quality of its DW735 planer with a comprehensive warranty program designed to provide peace of mind. Typically, this coverage encompasses defects in materials and workmanship for a specified period from the original purchase date. The standard warranty usually covers parts and labor, ensuring repairs are handled professionally.
However, the warranty doesn’t extend to items affected by normal wear and tear, misuse, abuse, or unauthorized modifications. Proper maintenance, as outlined in the manual, is crucial for maintaining warranty validity. Always retain your proof of purchase, as it’s essential when submitting a warranty claim. Detailed warranty terms are available on the official Dewalt website;
Claim Procedures
To initiate a warranty claim for your Dewalt DW735 planer, begin by visiting the official Dewalt website and locating the warranty claim section. You’ll typically need to create an account or log in. Prepare your proof of purchase – a receipt or invoice – and details about the defect.
Follow the online instructions to complete the claim form, providing accurate information. Dewalt may request photos or videos documenting the issue. Once submitted, a representative will review your claim and provide instructions, potentially including shipping the planer to an authorized service center. Keep all communication records for reference.
Additional Resources
For further assistance, explore Dewalt’s support contact information and engage with helpful online forums and communities dedicated to the DW735 planer.
Dewalt Support Contact Information
Dewalt provides multiple avenues for customer support regarding your DW735 planer. For direct assistance, you can reach their customer service team via phone at 1-800-543-9039. Their dedicated representatives are available to address your questions and concerns during business hours. Alternatively, explore the extensive support section on the official Dewalt website (www.dewalt.com).
Here, you’ll find FAQs, troubleshooting guides, and downloadable resources. You can also submit inquiries through their online contact form for a detailed response. Dewalt prioritizes customer satisfaction and aims to provide prompt and effective solutions to ensure your planer operates optimally. Don’t hesitate to utilize these valuable resources.
Online Forums and Communities
Beyond official Dewalt support, a wealth of knowledge exists within online forums and woodworking communities. Platforms like WoodworkingTalk, Reddit’s r/woodworking, and dedicated Dewalt user groups offer valuable insights from experienced DW735 owners. These communities are excellent resources for troubleshooting, sharing techniques, and discovering helpful tips.
Users frequently discuss blade sharpening, maintenance schedules, and modifications. Searching these forums can often provide solutions to common issues or alternative perspectives on operating your planer. Engaging with fellow woodworkers fosters a collaborative learning environment and expands your understanding of the Dewalt 735’s capabilities.